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QUALITY ASSURANCE PLANS

The quality control measures adopted as per QAP - Quality Assurance Plan
Input : Raw material components testing.
Process : QC Check during manufacturing process.
Output : Final inspection before offering the material to purchaser and acceptance test.

INCOMING RAW MATERIAL INSPECTION PLAN

S.No COMPONEN CHARACTERRISTIC TYPE OF CHECK QUANTUM OF CHECK SPECIFICATION TESTING METHOD AGENCY
1 MS Billets & Bloom C Measuring by Carbon Apparatus Random Sample Each Lot 0.12 to 0.23 as per IS-228 QC
    Mn Measuring by Wt. Analysis Random Sample Each Lot 0.30-1.50% as per IS-228 QC
    S Measuring by Wt. Analysis Random Sample Each Lot 0.055 Max as per IS-228 QC
    P Measuring by Wt. Analysis Random Sample Each Lot 0.055 Max as per IS-228 QC
    Si Measuring by Wt. Analysis Random Sample Each Lot 0.30 Max as per IS-228 QC

IN-PROCESS INSPECTION PLAN

S.No PROCESS CHARACTERRISTIC TYPE OF CHECK QUANTUM OF CHECK SPECIFICATION AGENCY
1 After Rolling Sectional Wt. Measuring by Wt. Machine as per Random Sample As per IS-808:1989 & IS-1852:1985 QC
-   Flange Measuring by Dial Calipers as per Random Sample As per IS-808:1989 & IS-1852:1985 QC
-   Deptd Measuring by Vernier Calipers as per Random Sample As per IS-808:1989 & IS-1852:1985 QC
-   Radius Measuring by Radius Gauge as per Random Sample As per IS-808:1989 & IS-1852:1985 QC
-   Web tdickness Measuring by Micrometer as per Random Sample As per IS-808:1989 & IS-1852:1985 QC
-   Flange tdickness Measuring by Dial Calipers as per Random Sample As per IS-808:1989 & IS-1852:1985 QC
-   Surface Finish Visual 100% Smootd Surface Finish QC

FINAL INSPECTION PLAN

S.No PRODUCT CHARACTERRISTIC TYPE OF CHECK QUANTUM OF CHECK SPECIFICATION AGENCY
1 All Steels Structural Product Chemical Composition - - - -
- - C Measuring by Carbon Apparatus Random Sampling Each Lot 0.23% Max QC
- - Si Measuring by Wt. Analysis Random Sampling Each Lot 0.10 to 0.40 % QC
- - P Measuring by Wt. Analysis Random Sampling Each Lot 0.045 - 0.060 % Max QC
- - Mn Measuring by Wt. Analysis Random Sampling Each Lot 1.50 % Max QC
- - S Measuring by Wt. Analysis Random Sampling Each Lot 0.050 % Max QC
- - Mechanical Properties        
- - Y.S Measuring by UTM Random Sample Each 40 ton Lot As per IS 2062: 2006 QC
- - Y.S Measuring by UTM Random Sample Each 40 ton Lot As per IS 2062: 2006 QC
- - Elongation Measuring by UTM Random Sample Each 40 ton Lot As per IS 2062: 2006 QC
- - Bend Measuring by UTM Random Sample Each 40 ton Lot As per IS 2062: 2006 QC
- - Camber & Sweep Measuring by Measuring Tape 100% Max 0.2% of tde lengtd QC
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